Big Iron Flow Control Products  |  SKU: STDC100B150PSS-001

Surge Tank, Dual Compartment, 100 bbl, 150 psi, Skidded, Sour Service

Dhs. 633,419.00 AED Dhs. 1,159,524.00
Shipping calculated at checkout.
Lead Time: 5-6 Weeks

PACKAGE SPECIFICATIONS

Package Type Surge Tank, Vertical Dual Compartment
Application Well test, Oil & Gas production and other flowback & oilfield operations onshore and offshore
Volume 100 BBL (2 x 50 BBL)
Pressure & Temp 150 psig (1034 kPa) @ -20°F to 200° F (-29°C to 93.3° C)
Sour Service Yes
Design Codes ASME Sec VIII Div.1 | ASME B31.3 | NACE MR0175 | DNV 2.7.1 | ISO9001
Skidded Yes
Condition NEW (Built to Order)
Lead Time 80 - 90 Days
Quality Control Documents 1) Traceability Documents: 2 Set (Including MTC, CoC, Hardness, NDT, Hydro Test, etc.)
2) General Installation Drawing: 2 Sets
3) Technical Instruction Manual: 2 Sets
4) Third Party Certificate: 1 Set
5) High Pressure Vessel Certificate ASME: 2 Sets
6) All Components Certificates and Manuals: 2 Sets

PACKAGE CONNECTIONS

Feed Line Inlet 3" Fig. 602 Female (Thread) Hammer Union
Gas Line Outlet 3" Fig. 602 Male (Wing) Hammer Union
Oil Line Outlet 3" Fig. 602 Male (Wing) Hammer Union
Drain Line Outlet 2" Fig. 602 Male (Wing) Hammer Union
PSV Line Outlet 4" Fig. 206 Male (Wing) Hammer Union
I/A Line Inlet 1" Fig. 206 Female (Thread) Hammer Union
Manways (x2) 20" Class 150# RF

VESSEL SPECIFICATIONS

Nominal Vessel Size 75" I.D x 197" T/T (1900mm I.D. x 5000mm T/T)
Design Pressure 150 psig (1034 kPa)
Temperature Rating -20°F to 200° F (-29°C to 93.3° C)
Working medium Oil, Gas, Water
Orientation Vertical
Corrosion allowance 3 mm
Pressure Class ASME Class 150# 
Codes & Standards ASME Sec VIII, Div I, “U” Stamp
Materials SHELL SA-516 Gr. 70N
HEADS SA-516 Gr. 70N
PIPE SA-106 Gr. B (ASME B36.10M)
BW FITTINGS SA-234 Gr. WPB (ASME B16.9)
FLANGES SA-105N (ASME B16.5)
STUDS & NUTS SA-193 Gr. B7M | SA-194 Gr. 2HM
GASKETS SPWD Graphite Filler, SS316L Inner & Outer Ring (ASME B16.2)
Internals (2) Inlet Deflector Plates - Carbon Steel
(1) Mist Extractor - Stainless Steel
(2) Vortex Breakers - Carbon Steel

INSTRUMENTATION AND CONTROLS SPECIFICATIONS

Oil Level Measurement (2) Level Gauge Sight glasses
(2) Magnetic Level Transmitter w/ Audible Alarm
Oil Level Control Valves (2) 3" Manual Ball Valves w/ Check Valves
Gas Pressure Control (1) 3" 150# RF Fisher ET c/w 657 Actuator and C1 Pressure Controller
Gas Flow Measurement Optional
Pressure Indicators (2) 0-200 psi Pressure Gauges
Temperature Indicators (3) 0-250 F Temperature Gauges w/ Thermowells
Pressure Safety Valve (2) 3"x4" Class 150# RF PSV
Level Switches (2 Sets) HH/LL Level Switches, 2" Class 150# RF
Sampling (3) Needle valves for sampling ports
Instrument Air Scrubber (1) Scrubber 150psig c/w PSV, PI, PRV, Valves

PIPING SPECIFICATIONS

Design Pressure 150 psig (1034 kPa)
Temperature Rating -20°F to 200° F (-29°C to 93.3° C)
Corrosion allowance 3mm
Pressure Class ASME Class 150# 
Codes & Standards PIPING ASME B31.3 | ASME Sec VIII., Div IX
VALVES API 6D
Materials PIPE SA-106 Gr. B (ASME B36.10M)
BW FITTINGS SA-234 Gr. WPB (ASME B16.9)
FLANGES SA-105N (ASME B16.5)
STUDS & NUTS SA-193 Gr. B7M | SA-194 Gr. 2HM
GASKETS SPWD Graphite Filler, SS316L Inner & Outer Ring (ASME B16.2)

SKID SPECIFICATIONS

Standard DNV 2.7-1 (DNV inspection & certification is not included. Fabricated as per DNV’s container structure requirements, but without DNV certification.)
Lifting Method Horizontal Lift and Vertical Lift
Lifting Devices 8x Pad Eyes (Slings not supplied)
Ladder Yes
Material SA-36 / Q235
Dimension 2380mm x 2380mm x7200mm
Total Weight 16535 lbs (7500 kg)

PAINT AND COATING SPECIFICATIONS

Surface Preparation Sand Blast
External Paint System Rust Inhibitor, Primer, Middle Coat, Top Finish Coat
Vessel Color White
Piping Color White
Skid Color Green
Valves Color Red

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Big Iron Flow Control Products

Surge Tank, Dual Compartment, 100 bbl, 150 psi, Skidded, Sour Service

Dhs. 633,419.00 AED Dhs. 1,159,524.00

PACKAGE SPECIFICATIONS

Package Type Surge Tank, Vertical Dual Compartment
Application Well test, Oil & Gas production and other flowback & oilfield operations onshore and offshore
Volume 100 BBL (2 x 50 BBL)
Pressure & Temp 150 psig (1034 kPa) @ -20°F to 200° F (-29°C to 93.3° C)
Sour Service Yes
Design Codes ASME Sec VIII Div.1 | ASME B31.3 | NACE MR0175 | DNV 2.7.1 | ISO9001
Skidded Yes
Condition NEW (Built to Order)
Lead Time 80 - 90 Days
Quality Control Documents 1) Traceability Documents: 2 Set (Including MTC, CoC, Hardness, NDT, Hydro Test, etc.)
2) General Installation Drawing: 2 Sets
3) Technical Instruction Manual: 2 Sets
4) Third Party Certificate: 1 Set
5) High Pressure Vessel Certificate ASME: 2 Sets
6) All Components Certificates and Manuals: 2 Sets

PACKAGE CONNECTIONS

Feed Line Inlet 3" Fig. 602 Female (Thread) Hammer Union
Gas Line Outlet 3" Fig. 602 Male (Wing) Hammer Union
Oil Line Outlet 3" Fig. 602 Male (Wing) Hammer Union
Drain Line Outlet 2" Fig. 602 Male (Wing) Hammer Union
PSV Line Outlet 4" Fig. 206 Male (Wing) Hammer Union
I/A Line Inlet 1" Fig. 206 Female (Thread) Hammer Union
Manways (x2) 20" Class 150# RF

VESSEL SPECIFICATIONS

Nominal Vessel Size 75" I.D x 197" T/T (1900mm I.D. x 5000mm T/T)
Design Pressure 150 psig (1034 kPa)
Temperature Rating -20°F to 200° F (-29°C to 93.3° C)
Working medium Oil, Gas, Water
Orientation Vertical
Corrosion allowance 3 mm
Pressure Class ASME Class 150# 
Codes & Standards ASME Sec VIII, Div I, “U” Stamp
Materials SHELL SA-516 Gr. 70N
HEADS SA-516 Gr. 70N
PIPE SA-106 Gr. B (ASME B36.10M)
BW FITTINGS SA-234 Gr. WPB (ASME B16.9)
FLANGES SA-105N (ASME B16.5)
STUDS & NUTS SA-193 Gr. B7M | SA-194 Gr. 2HM
GASKETS SPWD Graphite Filler, SS316L Inner & Outer Ring (ASME B16.2)
Internals (2) Inlet Deflector Plates - Carbon Steel
(1) Mist Extractor - Stainless Steel
(2) Vortex Breakers - Carbon Steel

INSTRUMENTATION AND CONTROLS SPECIFICATIONS

Oil Level Measurement (2) Level Gauge Sight glasses
(2) Magnetic Level Transmitter w/ Audible Alarm
Oil Level Control Valves (2) 3" Manual Ball Valves w/ Check Valves
Gas Pressure Control (1) 3" 150# RF Fisher ET c/w 657 Actuator and C1 Pressure Controller
Gas Flow Measurement Optional
Pressure Indicators (2) 0-200 psi Pressure Gauges
Temperature Indicators (3) 0-250 F Temperature Gauges w/ Thermowells
Pressure Safety Valve (2) 3"x4" Class 150# RF PSV
Level Switches (2 Sets) HH/LL Level Switches, 2" Class 150# RF
Sampling (3) Needle valves for sampling ports
Instrument Air Scrubber (1) Scrubber 150psig c/w PSV, PI, PRV, Valves

PIPING SPECIFICATIONS

Design Pressure 150 psig (1034 kPa)
Temperature Rating -20°F to 200° F (-29°C to 93.3° C)
Corrosion allowance 3mm
Pressure Class ASME Class 150# 
Codes & Standards PIPING ASME B31.3 | ASME Sec VIII., Div IX
VALVES API 6D
Materials PIPE SA-106 Gr. B (ASME B36.10M)
BW FITTINGS SA-234 Gr. WPB (ASME B16.9)
FLANGES SA-105N (ASME B16.5)
STUDS & NUTS SA-193 Gr. B7M | SA-194 Gr. 2HM
GASKETS SPWD Graphite Filler, SS316L Inner & Outer Ring (ASME B16.2)

SKID SPECIFICATIONS

Standard DNV 2.7-1 (DNV inspection & certification is not included. Fabricated as per DNV’s container structure requirements, but without DNV certification.)
Lifting Method Horizontal Lift and Vertical Lift
Lifting Devices 8x Pad Eyes (Slings not supplied)
Ladder Yes
Material SA-36 / Q235
Dimension 2380mm x 2380mm x7200mm
Total Weight 16535 lbs (7500 kg)

PAINT AND COATING SPECIFICATIONS

Surface Preparation Sand Blast
External Paint System Rust Inhibitor, Primer, Middle Coat, Top Finish Coat
Vessel Color White
Piping Color White
Skid Color Green
Valves Color Red
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